Packaging of hookah tobacco

Automated packaging of hookah tobacco in stick bags or directly in containers is quite a difficult task. The humidity and fraction of such raw materials requires a special approach to the design of the equipment. A standard screw batch dispenser is not enough to ensure the normal operation of the machine, there are currently no simple solutions to this problem on the market.

We have developed a machine that provides high productivity of up to 30 packages per minute without loss of quality. The design allows you to pack raw materials both in a film and directly in a container. The solution designed by us minimizes the weight distribution and sticking of raw materials on the working parts of the machine.

In the near future, this solution will be added to the list of equipment supplied by us. At the moment, we accept pre-orders from manufacturers.

Production of chewing tobacco

Chewing tobacco is a non-smoking tobacco product made from wet tobacco crushed to a certain fraction. Portion chewing tobacco is packed in small stick bags made of non-woven material for easy consumption. The product may contain flavorings in the composition, as well as have a different degree of strength.

Chewing tobacco is an alternative means of consuming nicotine. Its main differences from smoking tobacco are the possibility of obtaining nicotine saturation in places free from smoking, the absence of tobacco smell from the mouth and from clothing, and the reduction of harm to passive smokers due to the absence of tobacco smoke. At the same time, chewing tobacco can not be called a means of quitting smoking, since it causes no less nicotine dependence. The production of chewing tobacco in Sweden has its roots in the first half of the XVII century, its popularity in the country exceeds the interest in cigarettes.

Until recently, only imported Swedish chewing tobacco was present on the shelves in Russia. The production of chewing tobacco in Russia has become the most relevant after the entry into force of the State Standard for this type of tobacco products (GOST R 58553-2019 “Chewing tobacco”), developed by the All-Russian Research Institute of Tobacco, Shag and Tobacco Products. This standard regulates the list of permissible components used in the manufacture of chewing tobacco, establishes requirements for the production, storage and labeling of finished products. The appearance of a new state standard should have a positive impact on manufacturers, contribute to an increase in the number of production facilities in the legal field, improve the quality of the product, and ensure safety for consumers.

The organization of production consists of many parts, not all of which have a simple solution:

* Selection of premises for the activity
* Design of working areas and routes, taking into account legal regulations
* Preparation of a set of documentation for supervisory authorities
* Preparation of technical specifications of the production process
• Purchase of equipment
* Recruitment of staff
• Development of recipes and process maps
* Certification and declaration
* Registration and use of the commodity turnover system (Fair Sign)

Our company provides consulting services in the field of organization of tobacco production from scratch. We assist in the preparation of the necessary documents, the supply of the necessary equipment, the technical audit of the premises and the excise room for compliance with the current regulations of the supervisory authorities. We have experience in this field and guarantee a professional approach to solving the problem. Working with us will allow you to avoid expensive downtime due to the wrong approach to paperwork, save time and nerves.

We are also manufacturers of compact and efficient packaging equipment for chewing tobacco. Our machines are widely used in Russia, Europe and America. Our patented lap joint soldering system provides a sealing system similar to German or Indian equipment. We customize the machine directly to your needs and raw material characteristics. The equipment is certified, comes with a set of consumables and technical documentation. When ordering the “Turnkey Consulting” tariff, you also get an additional 5% discount on the total cost of the contract.

Design of excise rooms

The storage of excise stamps for the production of tobacco products requires special conditions. The room must have a fire alarm system and a security system connected to the remote control of private security. The excise room must be equipped with a certified metal door block with a grille and a receiving window. The room must maintain an acceptable level of humidity and temperature to ensure the safety of excise taxes.

Our company provides design and technical audit services for excise rooms. With us, you can be sure of successfully passing the inspections of the Federal Tax Service on the compliance of the storage conditions of stamps with the current technical regulations. We know all the details and subtleties that arise in the process of preparing the room and will help you save money and nerves. A flexible pricing system allows you to choose only the services you need without overpaying for the rest of the options.

A detailed list of our services can be found here.

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